Machinery Institute used Viking Analytics to monitor a cement plant's Criticality 1 pelletizer. When vibration suddenly spiked, MultiViz flagged the anomaly and guided a two-phase investigation that uncovered both a VFD tuning error and an emerging bearing defect.
USA
Criticality 1 Pelletizer
$200K+
2+ days
Continuous vibration monitoring with Viking Analytics AI
Sudden high vibration on the plant's most critical asset - cause unknown
Pelletizer motor and gearbox with six triaxial wireless sensors
VFD fault fixed immediately; bearing replacement planned; $200K+ in failure costs avoided

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